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Adam Savage Behind the Scenes of Star Wars: The Mandalorian and Grogu!

Adam Savage’s Tested

Director Jon Favreau gives Adam Savage a tour of the practical sets and prop archives for The Mandalorian and Grogu film, showcasing the production's emphasis on practical effects over digital. The visit takes place in historic Quonset huts where the film was shot, highlighting the blend of traditional Star Wars craftsmanship with cutting-edge technology.

Summary

Adam Savage visits the production facilities for The Mandalorian and Grogu film, where director Jon Favreau provides an extensive tour of the practical sets and prop archives. The production is housed in historic Quonset huts in what was once known as Thunder Alley, where Howard Hughes built aircraft and later hot rodders created custom cars - the same mid-century aesthetic that inspired George Lucas's original Star Wars vision. Favreau explains how having several years instead of several months for production allowed them to build extensive practical sets rather than relying heavily on the Volume technology they pioneered for the TV series. The tour reveals numerous practical effects and props, including kit-bashed elements from World War II models in the tradition of the original films, stop-motion models created by Phil Tippett's studio, and elaborate puppets like Grogu that were originally intended as simple reference models but evolved into fully functional characters. Favreau discusses how Warner Herzog convinced them to trust the practical Grogu puppet during filming, leading to its prominent use in the series. The conversation covers the production's philosophy of serving both longtime Star Wars fans with deep-cut references and newcomers who need accessible storytelling, while maintaining the tactile, lived-in quality that defines the Star Wars aesthetic through a combination of cutting-edge and deliberately low-tech approaches.

Key Insights

  • Favreau explains that having several years for film production instead of several months for TV allowed them to build extensive practical sets rather than relying on the Volume technology they pioneered for the series
  • Favreau reveals that Warner Herzog called the crew 'cowards' for wanting to shoot clean plates without the Grogu puppet, convincing them to trust the practical puppet which became central to the show's success
  • Favreau describes how the Grogu puppet was originally intended as just a simple reference model for background shots, but the Legacy Effects team kept over-delivering with more servos and functionality
  • Favreau explains that Lucasfilm and Disney successfully kept Grogu secret from all merchandise and marketing materials, creating a rare surprise reveal that drove viewership as people wanted to avoid spoilers on social media
  • Favreau states this is the first Star Wars production to ever film in Los Angeles, using historic Quonset huts that connect to the same mid-century aesthetic that inspired George Lucas's original vision

Topics

practical effectsStar Wars productionGrogu puppet developmentQuonset hut filming locationskit-bashing techniques

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